A Sawhorse serves as a temporary workbench for sawing wood in the workshop or at the construction site. It is versatile, easy to transport, and capable of handling dense woods. While it might take up space, most sawhorses for sale feature shelves for secure storage and accessibility for your essential tools.
The most basic sawhorses feature a beam and four supporting legs, but you better invest in a high-quality piece depending on your woodworking needs.
Whether you are a seasoned woodworker or a hobbyist, you’ll need saw horses every now and then to keep your projects going. In this buying guide, we reveiwed and finalized the best sawhorses to help simplify your buying process!
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How We Picked These Saw Horses
It took us some time to finalize the top sawhorse choices. The very first step involved researching online for the most popular models in the current market. We found 23 such units that we decided to put to test.
With the help of a volunteer team, we tested every single unit keeping in mind essential factors like their strength, build quality, capacity, adjustability, storage facility, and many more. These were the factors that could separate a good unit from a bad one.
We spent around 2 months doing the testing an when done, we had clear idea which model topped which one when those critical factors were considered. Based on our findings, we eventually finalized this top 10 list.
Our Top 10 Best Sawhorses
Saw Horse - Buying Guide
Its strength determines the sawhorses' ability to bear the load. Heavy-duty and industrial projects will need sturdy saw horses with metallic legs. But if you are handling a light job, you can opt for a wooden or a plastic type.
Sawhorses are available in various materials, but the most popular ones are wood, plastic, and metal. Each of them has its price points that would influence your choice, but if you want durability, opt for metals. Plastics are light and easy to move but lacks strength. Wooden sawhorses are heavier than plastics but more durable.
When considering portability, a foldable sawhorse is a right option to buy. You can easily fold it for secure storage and movement. This type is often lightweight and features a handle for convenience when carrying. However, ensure that it is sturdy enough to handle your load as most of the foldable ones are less sturdy.
4. Tool Shelves
Most of the top-rated sawhorses on the market feature shelves or partitions that hold the tools while you are at work. They allow you to keep the essential tools close and can also improve the unit’s stability. You may also consider this option for a homemade sawhorse.
The crossbeam or plank is one of the most crucial parts of the sawhorse since it makes direct contact with the workpiece and the frame. Depending on your needs, you can opt for products with thick or narrow worktables. We recommend that you pick a robust topper if you are using it for sawing purposes.
The average height for sawhorses is about 24 to 28 inches, which is reasonable enough for the average-sized carpenter. This may not be the ideal height for those tall (the mule user) or short (the pony user), so we recommend that you choose models with adjustable leg feature. Besides, working on steep terrain is more comfortable when using sawhorses with extendable legs since you can alter their heights independently.
7. Load Capacity
When handling heavy-duty jobs, you will need trestles with an excellent load capacity. Most of the best sawhorses can handle loads of 1000 to 2000-pound weight. Never attempt to use a heavy workpiece on a less sturdy unit.
Clamps hold the workpiece in a fixed position to enable you to perform your duty with ease. Since it is sometimes difficult to secure your job without a sound clamping system, most manufacturers have taken steps to save the situation by including these pegs in their design.
However, most of these clamps are not strong enough to keep your material in place, and they are difficult to replace. To be on the safe side, we recommend that you verify the power of the clamp by reading other customer reviews before buying.
9. Bracket Option
This option allows you to create the size of the crossbeam as well as the height as you want. It only comes with brackets that are made of plastics or metals so that you will make the woods yourself. Though you will not use it straight from the box until you fix it, it is crucial to buy from reputable brands to avoid aftermarket disappointments.
10. Ease of Installation
Setting up a sawhorse is easy, as you will only unfold or adjust the height of the legs. But some models are harder to install or dismantle. If you will have to convey it frequently from the workshop to the site, it is ideal to avoid ones with complicated setup and teardown processes.
Common Issues with Saw Horse Use
Sawhorses are designed to provide a platform for you to place your workpiece and other materials. Since they are made to solve specific problems in the workshop or job site, there are chances that they might not meet all your expectations, especially if you built one yourself. So what are those issues you will likely face with these products?
- Inadequate strength – Despite that, saw-bucks have their rated load capacities, and you might encounter ones that are weak and cannot support the item. These types often collapse, resulting in injuries and further damages to the project or equipment.
- Difficult to setup – Most models have complicated assembly steps and will require you to spend time checking the instructions to master the rigorous process.
- Instability – The build quality and leg design mostly determine its level of stability. If the legs are weak or where the locking feature malfunctions, you will likely face challenges with balance.
- Difficult to fold – Just like setup, teardown can be challenging for most users. Ensure that you are buying a model that you can easily collapse the parts for secure storage and carrying.
Like every other tool in the workshop, saw horses have their specific areas of applications, which is the reason you are to purchase one that meets your intended purpose. Whether you're plannning to use it as a sawhorse or a workbench, you need to find the best saw horses out there. There is no need to get a cheap product that will not last your project duration.
The options on this buying guide were thoroughly tested and proven to be of high-quality. Whether you are looking for an industrial or a non-standard sawhorse, you cannot go wrong with any of our items. Ensure that you understand the features of these products and how they will enhance the quality of your jobs before buying.
Check our other review pages carefully so you can make an informed decision when buying the right tool for your woodworking projects.
1. How do I use a sawhorse?
Ans. First, keep it balanced by checking the ground’s level and also adjust the legs where necessary. If you are pairing two sawhorses, keep them heights equal before placing the wood.
2. Why do I need a sawhorse?
Ans. Sawhorses provide support for heavy-duty construction and DIY projects. They serve as a workbench and also enhance the quality of the output by stabilizing the timber.
3. How much weight can a sawhorse hold?
Ans. It can hold weights from 350 pounds to 1000 pounds and above.
4. What is a single height sawhorse?
Ans. It is a sawhorse with fixed or non-adjustable legs.
5. Are plastic sawhorses worth buying?
Ans. It all depends on your budget and intended use. However, a plastic sawhorse cannot handle big jobs and may not withstand daily abuses for long. Other than these issues, they are sturdy and performs well.
6. What is the perfect height for a sawhorse?
Ans. The most common height for sawhorses is between 25 to 28 inches. Those with adjustable or customizable legs can reach a height of 34 inches.