I love doing DIY jobs at home. However, there are some jobs that a hammer just cannot do. We can't do precise cutting jobs on hard surfaces like concretes and tiles with stuff usually found in a toolbox. As a result, you need to use a concrete saw to help you out with that.
But not all tools are made the same, which is why you need to know exactly how a concrete cutter tool works, as you would definitely need to know about the application and safety before you would be able to make your buying decision.
Keeping that in mind, here's our guide to finding the best concrete saw from a myriad of options. No matter you are builder or a contractor or a DIY enthusiast, you'll definitely find our guide useful.
Whether you are a home-based DIY enthusiast or a professional metalworker or woodworker, you will find our online platform very much useful in your day-to-day project management. This is because the Drillly team contains such craftsmen from all corners of the USA (visit our About Us page for more info). Though this platform is relatively new, we have been doing what we do since an early age; making us experts in the industry.
Here we publish how-to articles and power tool reviews so our visitors can make the most of their investment for the desired outcome. We have no affiliation with the manufacturing companies whose products we review here. This is reason our content is unbiased and reliable.
Moreover, when testing a certain type of power tool, we follow a strict testing procedure to make our review well grounded. You'll get to know more about the process when you'll go through the "How We Picked These Products" section given below. So, you can put your trust in us and be sure that our expertise can really benefit you in the long run.
Understanding Concrete or Demolition Saws – What are They?
Simply put, a concrete saw is a tool used for cutting concrete. However, the purpose does not stop there because there are consaws that can also be used to cut other hard substances such as asphalt, bricks and tiles, while some can even cut through steel. This is essential for those who require precise cutting jobs such as for construction or landscaping jobs. So, start using a concrete saw if your job demands so.
There are many different kinds of concrete saws available, ranging from portable suitable for thin surfaces and light work to the heavy duty ones powered by gas or pneumatic or hydraulic pressure. There are also handheld and walk-behind types, the latter of which is more suited for areas with ample space to work and for those who prefer the convenience and ease in cutting. You will also find self propelled, early entry, and concrete ring saws in the industry.
In addition, different variations of blades are available and each is especially suited based on your preferences as well as on budget and performance concerns, ranging from corundum masonry to reciprocating to diamond/metal composite blades used for either wet or dry cutting.
Things to Consider When Buying a Concrete Saw
There are a lot of things to consider when you're planning to own a concrete cut off saw, as simply looking at concrete saw prices and choosing the most inexpensive ones will not cut. There are many variations you will find on the market, and it is important that you would get the right one for your intended use. Of course, there are some specifications that you might prefer based on your personal choices.
1. Wet or Dry
Some blades are required to be wet during use as this will lubricate the blades when cutting. This will help in prolonging the life of your blade as well as prevent accidents due to segments snapping off. Wet blades also help in minimizing dust that is created due to the cutting process.
Dry blades, on the other hand, are used when no water source is available within the immediate vicinity. The dry cutting means that blades would tend to overheat more, and a preventive measure for this is to make intermittently deeper cuts to prevent premature damage to the blades. Also, it is important to have proper ventilation and housekeeping within the area when dry cutting due to more dust being produced.
2. Chain Saws or Disc Cutters
In our opinion, the only reason that you would employ chainsaws is if you would require much deeper cuts, usually at around 14 inches or so. Disc cutters are definitely more precise when it comes to cutting, and chainsaws are more delegated to removal works rather than construction. Still, this is something worth exploring depending on the job you are up against.
3. Gas or Electric
A gas-powered concrete saw provides more cutting power. However, noise and fumes may become an issue, especially in enclosed and unventilated areas. Like battery powered chainsaws, an electric cement saw is much quieter and there are no harmful gas fumes to consider. Power limitations may be an issue though since harder surfaces as well as substances like hardwood may be more difficult to cut.
As for portability, while there are models that are quite lightweight even for those that require gas or batteries. We have included electric and gas cut off saw reviews here so you can decide which type to go for.
4. Handheld or Walk Behind
The choice between a handheld concrete cutter or a walk behind will depend on both convenience and portability. The former allows you to make cuts that are not straight or are already fixed while the latter can only be used for straight cuts on surfaces that you place on the floor. On the other hand, nothing beats the walk behind type when it comes to ease and convenience of use.
5. Arbor Sizes
The arbor size pertains to the size of the hole that the disc blades would attach to. Larger arbor sizes can accept smaller blades with the right type of bushing, while smaller arbor sizes can only accept blades of limited arbor hole sizes. As a safety precaution, you should never attach blades that do not fit snugly as the blade might move around during cutting, which might cause uneven cuts or, worse, accidents in the workplace.
6. Disc Blades
There are different types of blade quality, ranging from carbide to diamond tipped ones. Blades are abrasive in nature and tend to wear down after use. Of course, more durable ones will tend to cost more.
Different concrete saws sill requires different diameters of blades. A small concrete saw, for example, would typically require small blades of 4.5 to 7.25 inches in diameter.
7. Depth of Cut
Most concrete saws will allow you to adjust for the depth of your cut. Of course, the total diameter of your blade would also be a factor for this. Typically, the bigger the saw, the deeper the maximum cut that it can do.
Concrete saws usually have a knob or level that you can use to adjust the depth of cut. Set this and ensure that it is locked in place to ensure even cutting.
8. Safety
Some concrete saws have safety features that offer protection to its users. Safety guards, dust filters, and voltage protection are just some of the features that you can find. Safety certifications and both international and national standards are sometimes provided to ensure quality and safety of products.
9. Efficiency
The efficiency of concrete saws depends on its power as well as the quality of the blades. The higher the RPM and power of the motor, the easier that you will be able to make cuts. High-quality blades will also make cutting easier and faster with little to no pressure required.
However, make it a point to let the blade rest after prolonged cutting to prevent it from overheating. This is especially important when using dry cutting blades. In any case, an efficient cutting saw can help you save a lot of man-hours, which translate to both cost and time as well as effort.
10. Convenience
Convenience pertains to ease of use when carrying or operating your road saw. This can include weight, vibration, noise, maneuverability, and even the length of the power cord. Having a concrete saw that is convenient to use will save you not only time, but it will lessen the strain of operating it as well.
11. Cost
Concrete saws have different price ranges from a couple of hundred dollars to several thousand. This will depend on the size and power of your selection, and some brands are also known to be more expensive than others. Take note that, sometimes, price does not always mean quality and you may find a perfectly suitable concrete saw for you without costing an arm and a leg.
How Did We Prepare This List?
We went through a grueling process in order to come up with this shortlist.
First, we scoured the Internet for about 20 hours to find the most popular choices of that time. We identified 22 such models that created a good vibe in the industry. After that we decided to test those saws ourselves but we also involved a volunteer group since not all of those models were available to us.
It took us about 5 months to collect and test 22 concrete saws and then get feedback from our own team as well as our volunteers. During the testing phase, we considered the essential factors that make for a good demo saw that we have mentioned in the buying guide above. The top 10 choices you will see soon were eventually finalized after comparing their features, performances, pros, and cons.
Of course, you might have differing opinions, especially if you have handled other concrete saws that may or may not be in our list of reviewed tools, so take the list with a grain of salt. In the end, it’s all a matter of personal opinion and preference, and this list only serves as a guide on what to look for if you do not want to follow it all throughout.
Before we go any further, we would first like to thank all of the experts and volunteers who provided us with all of the relevant information that helped us come up with this list.
Our Top 10 Product List
Wondering who makes the best concrete saw? Here comes our picks for you to check out.
Should I Buy or Rent a Quick Cut Saw?
Buying a concrete saw is a big decision, as you would be stuck with it for the long term. For one time jobs that require a specialized tool, renting would be the right to call. This is more economical and practical, especially if you will not be using it consistently.
However, purchasing a concrete saw is your bet if you are in a landscaping or construction business, as well as if you are doing a lot of DIY work. A frequently used saw that you have bought pays for itself in a couple of months, and with proper care and maintenance, a concrete saw can last you for many years.
You should check on your specific needs and budget to decide whether to buy or rent. In any case, having a cheap concrete saw, at the very least, as a part of your toolkit is an absolute essential while renting or buying specialized or heavy duty ones should be decided based on the circumstances mentioned above.
Safety Tips
Whether your concrete saw is the walk behind or handheld or chop-saw type, make sure that you take proper precautions to avoid damage to property or injury to yourself. It is very important to read the operations manual of your tool before its use. In addition, never forget to wear proper protective equipment such as gloves, dust masks, steel-toe shoes, and eye goggles when operating these types of equipment.
It is also very important to prepare your work area before using a concrete saw. For wet cutting, make sure that you have an adequate water source and water would not reach electrical outlets or other liquid sensitive equipment. Make it a point to keep any electrical wires away from the work area, and that the surroundings are well-lit and properly ventilated.
Lastly, keep others away when the concrete saw is in operation, especially children and pets, and never operate an improperly acting machine without having it checked by a professional first. Always focus on the job at hand when operating any type of similar equipment and never handle such a potentially dangerous device without the utmost care.
Care & Maintenance
Maintenance of your demo saw is actually simple and if done properly, your tool can serve you well for many years. However, as these equipment do take a lot of abuse, regular checkups must be done to ensure that they remain in a good condition even with regular use.
Make sure to regularly clean all external surfaces and lubricate bearings as needed since sludge and water buildup can drastically affect your concrete saw’s performance. Make it a part of regular maintenance to check on air filters, belts, and oil levels. Change your saw’s oil as indicated in the user’s manual, and replace faulty parts as needed.
Another thing that you should do is ensure that you are using the right blades for the job. Also, make it a point to replace your blades once they are worn down so as to reduce the stress on your saw. Lastly, ensure that you check your saw before using it, and have it checked out if anything does not feel right as using it further may cause more damage and might even lead to accidents or injury.
Final Words
We shared our research findings here so you can make an informed buying decision. Personally, I’d choose the SKILL SAW MEDUSAW for shallow cuts and the EVOLUTION DISCCUT1 for everything else. This is basing my criteria on my own needs and budget, which might, of course, differ from yours. My choices were made due to my personal disdain of gasoline fumes, as well. For other jobs outside the scope of these two, then I’d probably just rent as seldom do those types of jobs come in anyway.
Aside from these, there are also reputed brands offering high performance concrete saws like STIHL, Harbor Freight, Echo, Edco, Bosch, Dolmar, Norton, Wacker Neuson, Target, Hitachi, Norton, and Partner. But we could not list their products here simply because they were not good enough when we made the comparison.
Still, it is more a matter of personal taste in the end, as well as the nature of the job at hand. By knowing what each of these concrete saws can do along with their limitations, you will know for sure which one to get.
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