A bench vise is an essential tool to any woodworking project. So, whether you are an amateur DIY or a professional contractor, you need a properly functioning vise. You can employ these tools to clamp any piece of item that you want to drill, shape or cut. These gadgets dramatically improve the quality of your projects.
But to derive maximum performance from bench vise, the first thing you should do is properly install it. Correct installation of a bench vise will ensure smooth and efficient operation. On the other hand, if you disregard the instruction on how to fix this tool, you are likely to deliver substandard work continually. More seriously, you could even lose your device due to an accident.
Correctly installing a bench vise demands you take certain precautions. Most importantly, the surface must be flat and firm. Further, adequately bolted fasteners are also essential in this aspect. The height must also be taken into consideration for the right adjustment to avoid fatigue and inappropriate body stoop during the device’s operation.
Following the manufacturer’s instructions is the best way to set up a vise. Otherwise, you need to engage a professional to undertake this delicate assignment. Whether you fix it yourself or hire an expert, you would install a bench vise using one of the following methods.
Installing a Bench Vise: Without the Holes
To install a bench vise, you need several things. The first item is the vise itself. From the kind work, it’s designed to perform; you’ll be able to set it well.
Due to the nature of the workbench vises are designed to do, you require a firm and stable surface. You need to evaluate the size and strength of the platform. The support base or the stands for the platform should also be strong to hold the surface in position.
Making a Mounting Plate
You must hence learn how to install a bench vise well. Below are the steps for undertaking this process.
Use a thick and firm piece of timber for this purpose. Consider a thickness that is both stable and strong to withstand cutting and shaping. Any plank that is about a three-quarter inch is just fine. But remember to score the alignment to prevent the grains from chipping while cutting.
Depending on the size of your table support frame, cut the plank into two equal pieces. Align the two one on top of the other.
You can then apply the glue on one side of each piece. Once the glue is dry, then join the two sides smeared with the adhesive. Bond them tightly to stick together. This merger block will now have a thickness of 1.5-inch.
Choosing the Blade, Vise, and Its Location
Choose the right bench vise for your specific job and then be smart to pick up the right location. You can establish the location of the bench vise on the table. Use a flat-top rip blade of the saw to make the exact vise position on the table. A measuring tape helps you to determine the ideal location of installing a bench vise. Even though other places will do just fine, a central location offers better convenience.
Creating Dados and Laying out Holes
The next process is to cut dados that will support the bench vise. Cut it to split the first block and enter the second one. However, make sure it only reaches half of the second layer. Use your bench vise to trace the mounting bolt outline on the bottom of the top plate.
L-Shaped Support Shows Up. Now, Determine Its Length
To determine the length of your L-shaped support, try to use the bench vise screws as well as the thickness of the vise.
You can drill wide holes below the planks. These openings should ideally accommodate the size of the screws you want to use for mounting. The thickness should allow the screw to fasten well but not penetrate to the other side of the bottom plant.
Attaching the Vise Properly
You now need to clamp the vise into the two banded timber. Use two wrenches for this purpose. Carefully fasten the screws after installing their washers. The dimension for this is dependent on the size of the vise as well as the thickness of the bolt. You should abide by the vise safety rules when attaching the vise.
How to Work with a Vise with an Internal Dog?
Since many vises feature internal dogs, you need to know how to install a bench vise incorporating these dogs. Hence, you should include a series of dog holes on your bench top.
To make a perfect clamp, you should drill them perpendicular to the benchtop. You can then bore the center of the new holes before gluing the wood to the hooked harness against the edge.
To ensure a perfect fit, you should align the hole to the dog by inscribing a center line on the rear face of the block. You can then use a square to outline preferred hole positions on the bench.
Once you have finished, drill the required holes aligned to the jig’s centerline. You will use these holes to fix vice.
How to Work with a Flush-Mount Vise?
To enhance the versatility of a bench vise, you probably need to flush-mount it. This setup makes the bench vise sturdier. However, it required more work. Here are the steps of how to install a woodworking bench vise.
Lay the notch on the bench slightly longer than the width of the jaws.
Ensure that the depth of the groove is longer than the thickness of the rear jaw by 34-inch.
Make a cross cut at the edge of the benchtop.
Cut a length of the notch after clamping a straightedge to the bench.
Rip the notch to intersect with the crosscut.
Drill the counterbores in the space blocks.
Fasten screws on the holes drilled on the spacer blocks.
Glue the U shaped cheek filler.
Trim any excess cheek assembly to align with the width of the table saw.
Attach the rear cheeks of the countersank holes in the jaw.
Remembering Safety Tips
When you are installing a bench vise, your safety is of paramount importance. Observe the tips below to enhance your protection against potential dangers while using a bench vise.
Cover your face and eyes using googles.
Always use a securely fixed worktop.
Ensure that your stationary jaw is above the worktop surface.
Don’t use oversize pieces for your vice.
Confirm that the clamps are secure and tight.
Make sure that the worktop is flat and strong.
Hence, when you are considering how to install bench vise, you must also ensure that the L-shaped design is firm to withstand the stress and pressure.
End the article by making readers aware of the steps on installing a bench vise properly installation while remembering the safety and cautions.
You now appreciate that there are several methods of installing a bench vise correctly. This is because the procedure you follow to fix your bench vise makes all the difference.
You can easily learn how to install a bench vise without grooving any holes. Further, you can have bench vise installed with dog holes using the right implements and measures. Finally, you could also flush-mount it.
During the installation procedure, just exercise keenness and observe safety during this process. You could enjoy many years of stress-free performance when the settings are accurate. On the other hand, you could be rushed into an emergency rot with serious injuries occasion by improper fixing.
Brent lives in Wisconsin and is a woodworker, custom cabinetmaker, interior consultant, and a freelance writer who got the opportunity to write several magazine articles for different publications on home … Read More